Inspected for high gloss - fully automatic surface inspection from the complete car body to the smallest trim panel

The CarPaintVision (CPV) surface inspection system detects and classifies all relevant paint defects on car body surfaces in a cycle-time-neutral manner – on-the-fly or stop & go. With modern hybrid-technology, almost all car paint defects are detected at a rate of well over 98.5%. Inspection data is evaluated in the process cycle using proven algorithms and classified according to individual customer specifications. Defect information is immediately available for continuous optimization of the production process. Optionally, the detected defects can be automatically marked for rework in a downstream station.

Cosmetic defects such as scratches or orange peels on front and rear bumpers, cover panels, B-pillars, or sunroofs are very quickly noticed by the human eye but are an enormous challenge for automated quality assurance. 

Depending on the application and requirements, PAINTSCAN Compact and SpecGAGE3D inspect painted add-on car parts and deliver reliable results in step with your production process - robot-guided or stationary. This ensures objective and consistent automated quality control even for car attachment parts with numerous variants and complex shapes.

Trims, switches, panels: SpecGAGE3D detects defects on high-gloss components of automotive interior surfaces. The simultaneous quality inspection of several components in a single tray ensures maximum cycle time. It detects defects at typical sizes (40 µm) with measurement times of 3-6 seconds.

A flawless rearview or exterior mirror not only has to have a 100% flawless surface but also a 100% correct curvature. The SpecGAGE3D automated optical inspection system uses deflectometry to check both in a time-saving manner in just one measurement pass. Deviations are documented, and processes can be adjusted promptly.

Large-area displays (pillar-to-pillar) show important cockpit functions and enable the control of all communication and infotainment systems in the car. With their often curved shapes, they need to be perfectly integrated into the cockpit. Automated quality assurance inspection for automotive displays, light guides, or cover glasses is essential to meet the high requirements regarding mechanical stress, flawless function, and operability as well as a perfect fit and optical quality. SpecGAGE3D inspects automotive displays, detects defects during production and ensures 100% quality.

Only with a perfect shape and defect-free, reflective coating head-up displays generate distortion-free images. The automated shape and surface inspection with SpecGAGE3D detects even the smallest shape deviations and defects of head-up display deflection mirrors, which - if left undetected - can lead to distorted or faulty imaging and thus to impaired driving safety.

ISRA's automated optical inspection systems detect and classify all quality-relevant defects on ED-coated surfaces inline and in the production cycle. The objective quality inspection enables seamless defect detection, classification, and evaluation to identify sources of interference. Defects in the painting process can be detected and eliminated considerably earlier thanks to the automated inspection systems; this creates optimum conditions for flawless painting.