Displays, so-called shelf-ready trays, promotional displays for point-of-sale, or even secondary packaging are being printed more and more elaborately to contribute to a special shopping experience. The quality of the printed image on a corrugated boards is decisive for its appeal to the end consumer: printing errors, such as missing color or even a missing printed image, register errors, stripes, and similar defects lead to rejects and rising production costs. The automatic print inspection helps to avoid these defects and reliably ensures the quality of corrugated boards.
Corrugated boards are traditionally printed using the flexographic process, whereas digital printing is becoming more popular as the demand for individualized packaging and faster changeovers increases. Printing defects in both printing methods lead to waste and rising production costs. The inline inspection system CartonSTAR ensures consistently high product quality by reliably detecting relevant printing defects in real-time. In addition, defective corrugated sheets are automatically sorted out at an early stage. CartonSTAR is also flexible and customizable to meet nearly any printing application and has a high form-fit factor to fit any machine in the market.
Features
Typical defects
of Flexographic Printing
of Digital Printing
Model AG ensures zero-defect carton board packaging
Read how the Swiss packaging producer Model AG optimizes quality assurance and transparency in carton board packaging with the CartonSTAR and PaperMASTER inspection systems. The systems ensure precise defect detection, classification and continuous monitoring, reducing production downtime and increasing customer satisfaction. Find out how the systems offer maximum reliability and help Model AG to achieve zero-defect production and increase overall packaging quality.
DS Smith enhances corrugated board quality and sustainability
DS Smith, a leader in corrugated board packaging, achieves superior print quality and sustainability with CartonSTAR. The two-camera solution with high-performance LED illumination distinguishes quality-relevant defects, ensuring optimized production, reduced complaints, and a more sustainable use of resources. Read the success story to find out how CartonSTAR's defect classification function enables quick adaptation to customer-specific quality requirements and thus contributes to DS Smith's commitment to outstanding quality in corrugated board packaging.
The web-based production analytics platform allows you to check the system status of all production lines at a glance or analyze production data in detail. With the quality management system, you analyze historical data, monitor current inspection data in real-time, and identify future trends in your production process.
Optimization of production
Dashboards allow you to compare production line and product data onsite or remotely, providing key insights for optimization. This enables you to make informed professional decisions along your value chain to increase the product quality as well as profitability. You can continuously track the progress of optimization measures and present them with visualized advanced reports.
Early detection of production defects
Detect and quickly identify the cause of threshold value violations at every stage of production with live status information and automatic alerts. As a result you can quickly resolve production defects, shorten downtime, and reduce production costs.
Predictive maintenance
You can prevent potential system failures by analyzing real-time data from the sensors and monitoring systems. This allows proactive planning of maintenance, based on the actual condition of the machines, instead of following a fixed schedule. This data-driven approach saves costs through reduced downtime and increased overall productivity, as well as longer production line life.
Print production analyzed: How EPROMI software makes potential cost savings visible
Our technical article explains how production analytics software helps to identify potential cost savings. Practical case studies clearly show how the analysis of existing data indicates quality deficiencies and thus helps to develop appropriate solutions.
For the efficient and future-proof operation of your production systems our highly qualified service teams support you globally in all matters. We provide the implementation, maintenance and servicing as well as the analysis and optimization of your systems - quickly, reliably, 24/7.
Visit our service center and request your customized service solution.
Furthermore, learn in the ISRA VISION Academy how our competent trainers always keep your employees up to date with the latest knowledge so that system operators, product engineers and quality managers become real inspection experts.
Visit our ISRA VISION Academy and book your individual and scalable trainings.
Surface & Print inspection - Advanced Materials
Albert-Einstein-Allee 36-40
45699 Herten
germany