This page shows all inspection solutions for security features

security hologram

Inspection solutions for security features

 

  • All-in-one supplier for all security substrates and security print inspection solutions
  • Cutting edge technology put to work for you
  • Smart factory integration by interfacing material tracking and advanced analytics
  • Auditable documentation
  • Global footprint and service network

Security Features

Meet your customers’ high standards and stand out from the competition.

When it comes to producing cutting-edge security foils and elements, ISRA offers you a full range of premium products. Our surface inspection systems guarantee product quality and boost the efficiency of your processes.

Holographic films and foils

BankSTAR holo

Compliance with the toughest security requirements through seamless inspection of all production stages. ISRA’s full range of surface inspection systems covers all inspection tasks. The BankSTAR Holo was developed specifically for the unique challenges in the production of foils with holographic features and motion effects. The systems detect all defects early on, preventing damaged material from being further processed, incurring more expenses. At the same time, the systems also provide valuable data for optimizing products and processes.

BankSTAR Holo offers inspection solutions tailored to the unique requirements of embossing, printing and demetallization processes and ensures efficient waste management.

Benefits

No added value on waste material

Early separation of defective material

Improvement of production material

Features, typical defects and technical data

Features

  • High-speed, high-resolution line-scan cameras 
  • Ultra-bright illumination modules 
  • Inspection using visible, ultraviolet or infrared light 
  • Real-time processing 

Typical defects

  • Embossing and Substrate defects 
  • Transversal and longitudinal stretching 
  • Diffraction defects 
  • Metallization and de-metallization defects 

Technical data

  • Paper weight 45 - 160 g/m2 
  • Speed up to 360 m/min 
  • Width between 400 mm and 1000 mm 
  • Sheets length up to 1000 mm 

Download additional information

Non holographic security films and features

Security features

BankSTAR Foil applies the same sophisticated technology as BankSTAR Holo to the inspection of security foils with or without texts or other designs.

Benefits

Single system with a unique combination of features for inspecting holographic and other security foils

Monitoring of Diffraction Efficiency

Monitoring of transversal stretch

Registration between Hologram and Print

Features, typical defects and technical data

Features

  • High-speed, high-resolution line-scan cameras 
  • Ultra-bright illumination modules 
  • Inspection using visible, ultraviolet or infrared light 
  • Real-time processing 

Typical defects

  • Registration defects 
  • Lenght and Width repeat defects 

Technical data

  • Paper weight 45 - 160 g/m2 
  • Speed up to 360 m/min 
  • Width between 400 mm and 1000 mm 
  • Sheets length up to 1000 mm 

Download additional information

Production analytics - Data-driven production efficiency

The web-based production analytics platform allows you to check the system status of all production lines at a glance or analyze production data in detail. With the quality management system, you analyze historical data, monitor current inspection data in real-time, and identify future trends in your production process.

Optimization of production

Dashboards allow you to compare production line and product data onsite or remotely, providing key insights for optimization. This enables you to make informed professional decisions along your value chain to increase the product quality as well as profitability. You can continuously track the progress of optimization measures and present them with visualized advanced reports.

Early detection of production defects

Detect and quickly identify the cause of threshold value violations at every stage of production with live status information and automatic alerts. As a result you can quickly resolve production defects, shorten downtime, and reduce production costs.

Predictive maintenance

You can prevent potential system failures by analyzing real-time data from the sensors and monitoring systems. This allows proactive planning of maintenance, based on the actual condition of the machines, instead of following a fixed schedule. This data-driven approach saves costs through reduced downtime and increased overall productivity, as well as longer production line life. 

Your benefits

  • Time-saving multi-line overviews, one view for all quality-related information
  • Minimize downtime by monitoring system health data
  • Faster reaction to quality issues with quality data monitoring
  • Fast elimination of production defects, reduction of production costs
  • Improved maintenance for reduced downtime, higher overall productivity and longer production line life

Key features

Overview on production data and plant status

Web-based solution, no client software installation required

Department oriented dashboards, customer specific adaptations are possible

Live insights from real time data

Threshold monitoring and alerting

Open to integrate relevant third-party data and export data to the customer's systems

Customer service & training

Service

For the efficient and future-proof operation of your production systems our highly qualified service teams support you globally in all matters. We provide the implementation, maintenance and servicing as well as the analysis and optimization of your systems - quickly, reliably, 24/7. 

Visit our service center and request your customized service solution. 

Furthermore, learn in the ISRA VISION Academy how our competent trainers always keep your employees up to date with the latest knowledge so that system operators, product engineers and quality managers become real inspection experts.

Visit our ISRA VISION Academy and book your individual and scalable trainings.

Contact us

Jochen Kirsch

Director Sales Security

Frankfurter Straße 112
64293 , Darmstadt
germany