PEARL Classify

Making defect classification easier.

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Turn inspection data into actionable quality intelligence

The challenge

Defect detection tells you that something is wrong. Defect classification determines what it is, how critical it is, and what action should be taken.

As products, materials, and defect patterns become more complex, conventional classifiers often require extensive feature engineering, manual tuning, and ongoing maintenance. Complex defects can be difficult to describe with fixed rules, making consistent classification increasingly challenging. 

The solution

PEARL Classify uses AI-powered image analysis to automatically classify detected defects based on visual characteristics learned from training data.

Instead of relying solely on manually defined features and rules, PEARL Classify learns to recognize even complex and highly variable defect patterns, simplifying the classification process and reducing engineering effort. 

The benefits

  • Simplify defect classification with AI 
  • Reduce classifier setup and maintenance effort 
  • Distinguish complex and visually similar defect types 

  • Adapt more easily to new products and defect patterns 
  • Improve consistency across lines, plants, and operators 
  • Support faster and more confident quality decisions  

The result

PEARL Classify transforms defect images into meaningful quality information. Manufacturers spend less time defining and refining classification rules while achieving more reliable and consistent results.

Less effort. More consistency. Better quality decisions. 

Download additional information

Flyer PEARL Classify, Ai powered defect classification for glass, metals, plastic film, nonwovens

Flyer PEARL Classfify [EN]

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PEARL Classify supports automated defect classification across multiple industries

Metrology

AI-supported inspection, classification, and process verification for automotive manufacturing.

automated gap and flush measurements

Robot Guidance & Control

AI-supported inspection, classification, and process verification for automotive manufacturing.

robot guidance and control

Steel & Aluminum

Advanced defect classification and surface quality assessment for rolled products.

metal coils

Battery

Intelligent inspection for coating, electrode, and cell production processes.

dark electrode coating is applied to a copper foil in a battery factory

Plastic film, foil and sheets

AI-enhanced defect detection & classification for films, sheets, and packaging materials.

Plastic film production

Nonwovens

Reliable quality assessment and defect categorization for nonwoven production.

machinery processing nonwoven material in plant, created with generative ai

Glass

Automated defect evaluation for flat, automotive, and specialty glass.

Floatglass header

Composites

Advanced inspection technologies for complex composite materials.

Carbone fiber background. 3D illustration

Do you have any questions regarding this product?

We are here to support you with all matters

  • Solution consulting
  • Software and accessories
  • Service
  • Training of your staff


Phone: +49 (6151) 948-0

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