This page shows all inspection solutions for flat panel display glass

Flat Panel Display Glass

Inspection solutions for flat panel display glass

Fast ROI through short setup time

High level of customer satisfaction

Less waste and lower total cost of ownership

Maximum throughput of high-quality products

Process optimization through intelligent data management

Ensure flawless quality of flat panel display glass

Flat panel displays are ubiquitous in modern electronic devices, and their production involves several critical steps, each of which plays a crucial role in the quality and reliability of the final product.

In every step of production, ISRA VISION's automatic inspection systems ensure that only flawless glass meeting quality standards is delivered to your customers.

Discover our solutions - Glass ribbon inspection

Glass ribbon inspection

Glass plate inspection

Small format glass inspection

Production Analytics

Service & Training

Glass ribbon inspection

The benchmark for inspection of thin glass with micrometer precision

During the production of thin glass, the glass ribbon passes through several inspection stages to ensure the production of high-quality products. Our optical inspection system is an integral part of this process, enabling automatic real-time detection of common defects and even tiny threads as small as 10 µm.

Designed specifically for thin glass inspection on float glass, the system uses advanced technologies such as multi-view imaging and patented Dynamic Moiré technology with switchable high-power LED illumination to achieve optimal defect detection and sensitivity to optical distortion.

When a defect is detected, the system automatically provides feedback to personnel and classifies the defect by severity, size, type and location. This enables fast response and correction of problems, reducing production downtime and costs.

In addition, the comprehensive defect data collected by the system allows for quick and easy root cause analysis, enabling continuous optimization of the glass manufacturing process.

Benefits

Reliably detects all relevant defects

Detects even the tiniest scratches and core bubbles using patented cross-dark field illumination

Auto-classifies all findings according to type, size, and severity

Real-time feedback about defect types, size, and position

Monitors the optical power across the full glass ribbon; detects critical optical lines; monitors the Zebra angle

Precisely measures core size using the transmission channel, and defect depth via a reflection channel

Features, typical defects and technical data

Features

Detection of cords down to 10 µm
Unique patented Dynamic Moiré technology for monitoring of the optical power
Robust cooling with advanced air cooling system
Multi-view imaging and patented Dynamic Moiré technology

Typical defects

Bubbles, stones, knots
Top or bottom tin
Scratches, streaks, cracks
Contamination
Edge defects
Warpage

Technical data

30 µm optical resolution
Up to 8 optical channels for advanced detection performances
Patented channel for optical lines detection and measurement (reams, Zebra,…)
Detection of cords down to 10 µm

Success story CTIEC

Case Study - CTIEC

Learn how chinese manufacturer CTIEC automated their inspection of ultra-thin glass in-line.

Download case study

Discover our solutions - Glass plate inspection

Glass ribbon inspection

Glass plate inspection

Small format glass inspection

Production Analytics

Service & Training

Glass plate inspection

FPM-System 16-9

At every step of thin glass sheet production, several advanced inspection systems play a crucial role in quality assurance.

High-precision edge inspection and permanent process optimization

A specially designed system inspects the edges of thin glass substrates utilizing multiple illumination channels and high-resolution cameras. With its 180° view of the glass edge, this system detects grinding deviations and provides important data for improving the grinding process. It also reliably classifies all typical edge defects such as chips, cracks, shiners, burn marks, and asymmetries, guaranteeing a reliable quality assessment.

3-in-1 solution ensures flawless thin glass substrates at cleanroom quality

Another optical inspection system inspects the surfaces of thin glass substrates with the combined use of up to three inspection tasks. In the process, the system reliably detects and classifies even the smallest glass and surface defects. At the same time, it detects even the smallest scratches regardless of orientation. Finally, for monitoring cleanroom quality, a particle counting system detects all particles down to the micrometer range, classifies them by size and provides a statistical analysis of the particle distribution. It thus provides reliable data for monitoring cleanroom quality and optimizing the cleaning process.

Reliable quality classification with microscopic analysis

To ensure reliable quality classification even for the smallest defects, our systems analyze the detected defects in more detail using an automatic microscope. Using the high-resolution microscope images, the defect classification is verified again, the size of the defect is precisely measured and its position in the glass is determined. The collected precise information ensures the reliable classification of glass sheets that meet the specifications for further processing or delivery.

Benefits

3-in-1 saves space and operating costs

Reduced costs and maintenance efforts achieved with multi-purpose systems and short line length

Return on investment achieved in the shortest time

Features, typical defects and technical data

Features

Defect inspection: Advanced scratch detection up to 15kLux
Edge inspection: Quality control of all 4 edges and corners
Particle Counting: Top and bottom inspection
Reviewing: Precise size information and defect depth measurement

Typical defects

Sub-Micron Particles
Fine scratch
Shell, grinding defects, corners
Inclusions, bubbles, platinum
Stones, Pt needles, stain, cullet

Technical data

Optical resolution
Inspect: 15 µm/px
Particle: 10.5 µm/px or 21 µm/px
Detection of particles down to 1 µm
Illumination:
Distortion Channel: Optic & Faint
Transmission Bright Field
Cross Dark Field
Reflection Dark Field

Success story Hunan Shaohong

Case Study - Hunan Shahong

Learn how Hunan Shahong automated their inspection of thin glass to meeting rising quality demands.

Download case study

Download additional information

FPM-Master brochure en 805.7 kB, PDF
FPM-Master brochure cn 902.1 kB, PDF

Discover our solutions - Small format glass inspection

Glass ribbon inspection

Glass plate inspection

Small format glass inspection

Production Analytics

Service & Training

Small format glass inspection

SpecGAGE web 16-9

Small-format glasses are used for cutting-edge products such as smartphone displays, head-up displays and deflection mirrors, as well as car displays. A variety of quality problems can arise in the production process, such as inconsistent sizes or shapes, imperfections or defects in the glass or on the surface, poor clarity or visibility, and fragility or susceptibility to breakage.

To make matters worse, the quality control of reflective or transparent components is one of the most demanding tasks in optical quality assurance. ISRA VISION has set standards with phase-measuring deflectometry, a particularly reliable optical measurement method for highly reflective objects. This way, no defect remains undetected.

Ultra-Thin Glass inspection

The inspection of finished or pre-finished parts like cover glasses, ultra-thin glass, foldable glasses, or advanced transparencies require advanced features like contact-less conveying and complex inspection - including free form shape inspection algorithms and multi-zone smart inspection (e.g. zone definitions, printing, etc.).

Benefits

Ship only defect-free material and avoid customer claims

Improve quality while ensuring high standards and process optimization

Reduce rejects prior to assembly

Improve processes and optimize yield

Features, typical defects and technical data

Features

Automatic optical inspection of ultra-thin glass
Complete solution from conveyor to inspection to process monitoring
Possibility of operating several inspection systems on parallel production lines

Typical defects

Edges: Chippings
Surface: Bubbles, bumps, dents, dirt, etching defects, finger prints, inclusions, scratches
Point defects

Technical data

Inspection width (incl. drift): 200 mm
Inspection cycle: approx. 1 sec per smartphone glass (depends on the actual size)
Glass thickness: 0.03 mm to 2 mm
Glass color / transmission: 80 % for white light
Environmental conditions: Temperature (at illumination / camera beam): 20 °C ~ 30 °C Humidity: 40% ~ 50%

Quality control of reflective or transparent components

Smartphone displays: quality control before and after the display layers are joined together

When the various display layers are joined, imprints on the cover glass and other defects can occur that are not visible to the naked eye but can impair the optical properties and function. Our optical surface inspection reliably detects local defects such as unevenness, carrier structures or so-called read-throughs before or after joining the display layers.

Head-up displays & deflection mirrors

Head-up display deflection mirrors must be perfectly shaped and coated, because this is the only way they can produce an optimum image. Deviations in the shape of the deflection mirrors or defects in the coating can disrupt the image and thus impair driving safety. ISRA VISION’s automated inspection reliably detects shape deviations and surface defects in just one measurement pass. The result: Only flawless mirrors are delivered.

Auto-Display

Concave shapes are being used more and more frequently, especially in the automotive sector, as the displays require less space for the same display size. At the same time, they place increased demands on quality inspection, because in addition to the flawless surface and optical quality, the fit and shape must also be exactly right. The inspection system for phase-measuring deflectometry checks the shape and surface of curved and flat displays and cover glasses in just one measuring pass, thus enabling reliable and highly efficient quality control for car displays.

Benefits

Fast capturing of form and defects: Only one measuring tool for two measuring tasks

Traceability: detection of production defects over specific periods of time

Fast and precise CAD comparison

Flexibility in size, shape, and variety of parts

Automatic optical inspection of ultra-thin glass at line speeds with complete solution from conveyor to inspection to process monitoring

Production optimization with clear defect classification and traceability

Features, typical defects and technical data

Features

100% defect detection and form control for reflective or transparent surfaces
Fully automated inspection and evaluation
Shape and defect inspection in one measurement
Determination of stable and comparable values
Multi-Part Inspection: Simultaneous measurement of multiple parts in a tray
Large-Part Inspection: Inspection of large, curved parts
Real-time production monitoring & process control

Typical defects

Edges: Chippings, cracks
Surface: Scratches, inclusions, Polishing marks, Carrier structures, read throughs, orange peel, dents, bubbles, bumps, dirt, fingerprints, etching defects
Shape: Form deviations

Technical data

Inspection width: from 600 mm up to 2500 mm; others on request

Success story Viaoptic

Case Study - VIAOPTIC GmbH

Learn, how VIAOPTIC GmbH simplified their serial inspection considerably with our measurement of plastic optics.

Download case study

Download additional information

SpecGAGE3D Display brochure en 561.4 kB, PDF
SpecGAGE3D Display brochure cn 487.6 kB, PDF
FPM Smart Flyer en 253.1 kB, PDF
FPM Smart Flyer cn 632 kB, PDF

Discover our solutions - Production Analytics

Glass ribbon inspection

Glass plate inspection

Small format glass inspection

Production Analytics

Service & Training

생산 분석 - 데이터 기반 생산 효율성

웹 기반 생산 분석 플랫폼을 통해 모든 생산 라인의 시스템 상태를 한눈에 확인하거나 생산 데이터를 세부적으로 분석할 수 있습니다. 품질 관리 시스템을 통해 과거 데이터를 분석하고, 현재 검사 데이터를 실시간으로 모니터링하며, 생산 공정의 향후 추세를 파악할 수 있습니다.

생산 최적화

대시보드를 통해 생산 라인과 제품 데이터를 현장 또는 원격으로 비교하여 최적화를 위한 핵심 인사이트를 얻을 수 있습니다. 이를 통해 가치 사슬 전반에 걸쳐 정보에 입각한 전문적인 의사 결정을 내릴 수 있어 제품 품질과 수익성을 높일 수 있습니다. 최적화 조치의 진행 상황을 지속적으로 추적하고 시각화된 고급 리포트를 통해 이를 제시할 수 있습니다

생산 결함 조기 발견

실시간 상태 정보와 자동 알림을 통해 생산의 모든 단계에서 임계값 위반의 원인을 감지하고 신속하게 파악할 수 있습니다. 그 결과 생산 결함을 신속하게 해결하고 가동 중단 시간을 단축하며 생산 비용을 절감할 수 있습니다.

예측 유지보수

센서와 모니터링 시스템의 실시간 데이터를 분석하여 잠재적인 시스템 장애를 예방할 수 있습니다. 이를 통해 정해진 일정에 따르지 않고 기계의 실제 상태를 기반으로 유지보수를 사전에 계획할 수 있습니다. 이러한 데이터 기반 접근 방식은 다운타임을 줄이고 전반적인 생산성을 높임으로써 비용을 절감할 뿐만 아니라 생산 라인 수명을 연장합니다.

Your Benefits 이점

시간을 절약하 수 있는 multi-line overview, 모든 품질 관련 정보를 한 번에 볼 수 있는 One view 시스템
시스템 상태 데이터 모니터링으로 다운타임 최소화
품질 데이터 모니터링으로 품질 문제에 대한 신속한 대응
생산 결함의 신속한 제거, 생산 비용 절감
유지보수 개선으로 다운타임 감소, 전체 생산성 향상 및 생산 라인 수명 연장

Key features 특징

생산 데이터 및 공장 상태에 대한 Overview

웹 기반 솔루션 (클라이언트 소프트웨어 설치 필요 없음)

사업부 중심의 대시보드, 고객별 맞춤 설정 가능

실시간 데이터에서 얻은 Live 로 인사이트 확보

임계값 모니터링 및 경고

관련 타사 데이터 통합 가능 및 고객 시스템으로 데이터 내보내기 가능

Discover our solutions - Service & Training

Glass ribbon inspection

Glass plate inspection

Small format glass inspection

Production Analytics

Service & Training

Customer service & training 고객 서비스 & 교육

생산 시스템의 효율적이고 미래 지향적인 운영을 위해 우수한 자격을 갖춘 서비스팀이 모든 문제에 대해 전 세계적으로 고객을 지원합니다. 연중무휴 24시간 신속하고 안정적으로 시스템의 구현, 유지보수 및 서비스는 물론 분석 및 최적화를 제공합니다.

서비스 센터를 방문하여 맞춤형 서비스 솔루션을 요청하세요.

또한 유능한 트레이너를 통해 시스템 운영자, 제품 엔지니어 및 품질 관리자가 진정한 검사 전문가가 될 수 있도록 직원들에게 항상 최신 지식을 제공하는 방법을 알아보시려면 ISRA 아카데미를 방문하세요.

ISRA 아카데미를 방문하여 개별적이고 확장 가능한 교육을 예약하십시오..

Contact us

Jennifer Kirstein

Sales

Albert-Einstein-Allee 36-40
45699 , Herten
germany