This page shows all inspection solutions for metal sheet decoration

Inspection solutions for metal sheet decoration

Maximum throughput of high-quality products

Enhanced quality of metal sheet printing

Reduced waste and increased yield

High level of customer satisfaction

High quality in metal sheet decoration at fast production speed

Metal sheet decoration is a complex process that places high demands on printing, coating, and material integrity. A whole range of defect sources, such as color deviations, printing defects, contaminations, edge defects, and material defects, can significantly impair the quality of the final product. One of the biggest challenges, however, is to achieve high product quality at a fast production speed.

Our inline printing and coating inspection solutions ensure both 100% quality control and process optimization at maximum throughput.

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September 26-28, 2023 | Itasca, IL

Don’t miss to visit the ISRA VISION booth to inform yourself about news around printed metal packaging.

Gain insights about upcoming new technologies for DecoSTAR like:

Defect classification
A new system design
A new GUI

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Discover our solutions - Printing

Service & Training

Top-quality metal printing on steel and aluminum sheet

Reliable quality control for metal printing on steel and aluminum sheets is guaranteed by the DecoStar inline print inspection solution. The flexible system can be used for tinplate or aluminum as well as high-gloss or matte motifs on any type of machine. With highly efficient LED lighting, the system reliably identifies color deviations as well as edge and material defects. In addition, featuring an intuitive multi-touch user interface, the system delivers high-quality defect data that helps eliminate serial defects and reduce waste.

Benefits

Best resolution suitable for detection capabilities (resolution, color, etc.)

The most widely used inspection system in the metal decorating industry

Reduce waste and increase yield

High form-fit factor with a high degree of freedom to fit any machine in the market

High efficiency and long-life LED illumination for years of maintenance-free service

100% inline inspection for every single sheet at the highest production speed

Intuitive setup procedure for new jobs or use of repeating job files

Constant feedback on the print run, notification of serial defects, adjustable quality parameters

Versatile: can be used for tin plate or aluminum, high-gloss or matte motives on any kind of machines

Features and typical defects

Features

PDF-Comparison
Advanced defect classification
Advanced LED and color camera technology
Integrated data mining and reporting tools for the most efficient process and quality decisions
In-line color monitoring for Delta E or LAB
In-line edge control for permanent inspection of position accuracy
Automatic repetition of Color Measurement bars
Machine speed reporting
Maintenance reporting

Typical defects

Scratches
Hickeys
Splashes
Streaks
Register defects
Missing print
Color deviations
Print on areas, which should be empty
Ghosting

Download additional information

DecoSTAR flyer en 443.8 kB, PDF
DecoSTAR flyer de 446.7 kB, PDF
DecoSTAR flyer cn 515.9 kB, PDF

Discover our solutions - Coating

Service & Training

Flawless coating of metal sheets with automatic quality inspection

Coating and metal sheets

In the coating of metal sheets, reproductions due to unsaleable materials, low throughput, and high material waste lead to an increase in production costs. Therefore, only flawless-coated sheets may be processed in the printing press. Already in the raw material processing phase, our CoatSTAR inline inspection system detects defective plates and ensures that they are removed from production. Throughout the production process, CoatSTAR automatically records data on coating quality, plate edges, and weld areas. This data can then be further used either for internal process analyses or as proof of quality for the customer. CoatSTAR meets the highest quality standards and its modularity makes it suitable for any machine.

Benefits

100% inline inspection for every single sheet at the highest coating machine speed

Easy to operate. The intuitive setup procedure for new jobs or use of existing job files

Detection of defective sheets at the earliest possible stage of your metal decoration process

Coating inspection assures the best conditions for a later print run

Inline check of coating area uniformity

Reduce waste of raw material to a minimum

Advanced LED and line scan camera technology

Features and typical defects

Features

Constant monitoring of coating quality, sheet margins, and welding areas at a glance
Defect sheet marker signal: for mechanical marking of defect-coated sheets
Automatic masking function
Adjustable region sensitivity: Individual sensitivity settings
Advanced sheet movement compensation
Scroll-sheet detection

Typical defects

Scratches
Missing coating
Coating splashes in welding areas

Download additional information

CoatSTAR flyer en 363.2 kB, PDF
CoatSTAR flyer de 366.4 kB, PDF
CoatSTAR flyer cn 500.8 kB, PDF

Discover our solutions - Service & Training

Service & Training

Customer service & training

For the efficient and future-proof operation of your production systems our highly qualified service teams support you globally in all matters. We provide the implementation, maintenance and servicing as well as the analysis and optimization of your systems - quickly, reliably, 24/7.

Visit our service center and request your customized service solution.

Furthermore, learn in the ISRA VISION Academy how our competent trainers always keep your employees up to date with the latest knowledge so that system operators, product engineers and quality managers become real inspection experts.

Visit our ISRA VISION Academy and book your individual and scalable trainings.

Contact us

Bünyamin Camgöz

Surface & Print inspection - Advanced Materials

Albert-Einstein-Allee 36-40
45699 Herten
germany