Advanced surface inspection along the entire production chain
With its complete range of powerful inspection systems, ISRA PARSYTEC offers full quality monitoring throughout steel production and processing. Our systems are easy to integrate at every production step, from slab to coated sheet. The collected data not only provides a solid decision-making basis for enhancing quality and processes but also leads to waste reduction.
The combination of sensors and specialized illumination technologies, whose parameters can be adjusted to meet specific application requirements, make it possible. High-quality defect data allows users to subsequently pinpoint the causes of defects.
Our solutions for the steel industry are powered by our brand:
Detect all relevant defects in the hot rolling mill and pinpoint their causes
Optimized material and production costs are achieved by early detection of all quality relevant defects in the hot rolling mill. Conceived for harshest production environment, automated inspection solutions form ISRA PARSYTEC provide early and precise defect identification throughout the entire production step of red hot strips at high speed processing.
This allows users to pinpoint the defect causes and correct them by replacing rollers.
3D inline inspection makes invisible defects visible
By combining 2D inspection with 3D laser triangulation, ISRA PARSYTEC is able to reliably distinguish between material defects and the surface structure of slabs or heavy plates. Invisible to standalone contrast-based 2D, the 3D inspection reliably detects defects on highly structured, extremely hot material.
The unique combination accurately detects and classifies all quality-related defects and measures their depth - right at the start of the production process.
The inspection data generated is vital for quality evaluation, preventing unmarketable products from being processed further.
“The decision to partner with ISRA PARSYTEC was made because of the innovative technology of having 2D and 3D in the same sensor. In addition, the expandability and flexibility of the system allowed us to start with a bottom-only solution and add a top-side later.”
Rolling and finishing supervisor, renowned US American heavy plate producer
Features
Typical defects
Ensure the highest quality throughout the production process
Identify defect sources for easy correction: ISRA PARSTYEC delivers leading surface inspection solutions for all standard cold rolling and processing applications for the steel industry, from Pickling, Annealing, Stainless Steel Annealing Pickling and Cold Rolling to Galvanizing, Tinning, Organic Coating, Recoiling & Slitting to Skin Pass processes.
The unique multi-stage classification technology provides excellence in defect exact defect naming. Fast, accurate and flexible, the classifier combined with a learning classifier for line specific defects and a pre-set defect database for standard applications delivers oustanding classification performance.
In addition to standard solutions, process-specific software modules intelligently connect and evaluate the inspection and process data collected along the production line. Compiling all available information helps uncover important correlations and untapped potential in quality management and production optimization.
The innovative detection technology detects even extreme low-contrast defects in cold rolling, even at high processing speeds and under difficult ambient conditions. Defect-related information influences classification and enhances its accuracy.
Fastest setup times: Classifier includes over 80% of all typical defect classes with its standard installation
Multiple-view-sensors guarantee high quality defect information for highest classification results
The web-based production analytics platform allows you to check the system status of all production lines at a glance or analyze production data in detail. With the quality management system, you analyze historical data, monitor current inspection data in real-time, and identify future trends in your production process.
Optimization of production
Dashboards allow you to compare production line and product data onsite or remotely, providing key insights for optimization. This enables you to make informed professional decisions along your value chain to increase the product quality as well as profitability. You can continuously track the progress of optimization measures and present them with visualized advanced reports.
Early detection of production defects
Detect and quickly identify the cause of threshold value violations at every stage of production with live status information and automatic alerts. As a result you can quickly resolve production defects, shorten downtime, and reduce production costs.
Predictive maintenance
You can prevent potential system failures by analyzing real-time data from the sensors and monitoring systems. This allows proactive planning of maintenance, based on the actual condition of the machines, instead of following a fixed schedule. This data-driven approach saves costs through reduced downtime and increased overall productivity, as well as longer production line life.
For the efficient and future-proof operation of your production systems our highly qualified service teams support you globally in all matters. We provide the implementation, maintenance and servicing as well as the analysis and optimization of your systems - quickly, reliably, 24/7.
Visit our service center and request your customized service solution.
Furthermore, learn in the ISRA VISION Academy how our competent trainers always keep your employees up to date with the latest knowledge so that system operators, product engineers and quality managers become real inspection experts.
Visit our ISRA VISION Academy and book your individual and scalable trainings.
Sales Director Business Unit Metals
Pascalstrasse 16
52076
, Aachen
germany