Inspection solutions for tier 1 and supplier

  • 100% of parts inspected with sensors in the production line
  • Objective results and traceable OK / NG classification
  • Minimizing downtime, scrap, and rework
  • Comprehensive data for optimal process control and data mining​
Automotive Tier1 supplier

Tier 1 / Supplier

Customers expect new cars to have flawless surfaces. Even minimal scratches or paint defects on add-on parts such as bumpers or B-pillars lead to expensive complaints, and faulty curved displays or mirrors can impair driving safety. Yet painted, reflective, and, even more so, curved surfaces are often extremely sensitive and, therefore, difficult to inspect.

Nevertheless, precise quality control inspections are essential for manufacturers. Manual visual inspection processes are subject to deviations in terms of reproducibility and defect classification – even for trained employees. 

ISRA VISION's solutions for fully automated surface inspection consistently and objectively detect and evaluate defects on almost all glossy automotive components. Painted surfaces are inspected cost-effectively, and defects are found according to reproducible specifications.

Costly complaints and manual rework to repair defects are drastically reduced while product quality is increased and consistently assured. Even at short cycle times, all relevant defects are detected at an early stage and the relevant components are reworked or sorted out.

Our tier 1 / supplier solutions are supported by our brands:

product branding
perceptron logo with icon
product branding

Car exterior add-on parts

b-pillar

Cosmetic defects such as scratches or orange peels on front and rear bumpers, cover panels, B-pillars, or sunroofs are very quickly noticed by the human eye but are an enormous challenge for automated quality assurance. 

Depending on the application and requirements, PAINTSCAN Compact and SpecGAGE3D inspect painted add-on car parts and deliver reliable results in step with your production process - robot-guided or stationary. This ensures objective and consistent automated quality control even for car attachment parts with numerous variants and complex shapes.

Benefits

  • Fast cycle time thanks to high measuring speed
  • Maximum objectivity and reliability
  • Production optimization with clear defect classification and traceability
  • Fully automatable: 24/7 continuous operation
  • Reduced allocation of human resources
  • Fully automated defect detection on reflective surfaces
  • High flexibility for part shapes and sizes
  • Inspection of highly complex part geometries
  • Robot guided or stationary inspection
  • Real-time production monitoring & process control
  • Orange peel
  • Paint runner
  • Scratches
  • Dents
  • Inclusions
  • Polishing marks

Download additional information

Paintscan compact flyer en

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SpecGAGE3D product range brochure en

SpecGAGE3D product range brochure en
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Paintscan compact flyer de

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SpecGAGE3D product range brochure de

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SpecGAGE3D product range brochure cn

SpecGAGE3D product range brochure cn
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Automated surface inspection for painted glossy parts

Discover the transformative power of automated surface inspection for painted, glossy parts with insights from our latest webcast. Watch our vision expert explain the benefits of replacing manual inspection with our SpecGAGE3D system. Gain practical knowledge to improve inspection accuracy, reduce costs and increase production efficiency. 

SpecGAGE Webinar

Car Interior

car interior

Trims, switches, panels: SpecGAGE3D detects defects on high-gloss components of automotive interior surfaces. The simultaneous quality inspection of several components in a single tray ensures maximum cycle time. It detects defects at typical sizes (40 µm) with measurement times of 3-6 seconds.

Benefits

  • Fast cycle time thanks to high measuring speed
  • Maximum objectivity and reliability
  • Production optimization, defect classification and traceability
  • Fully automatable: 24/7 continuous operation
  • Reduced allocation of human resources
  • 100% defect detection and form control for reflective or transparent surfaces
  • Fully automated inspection and evaluation
  • Shape and defect inspection in one measurement
  • Determination of stable and comparable values
  • Multi-Part Inspection: Simultaneous measurement of multiple parts in a tray
  • Large-Part Inspection: Inspection of large, curved parts
  • Real-time production monitoring & process control
  • Orange peel
  • Scratches
  • Dents
  • Inclusions
  • Measuring method: Phase measuring deflectometry
  • Measuring fields: 300x200 – 600x400 mm²
  • Lateral resolution: ~20–240 µm
  • Typ. measuring time: 3–12 seconds

Download additional information

SpecGAGE3D product range brochure en

SpecGAGE3D product range brochure en
Filename
brochure-specgage-3d-product range-en.pdf
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802 KB
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SpecGAGE3D product range brochure de

SpecGAGE3D product range brochure de
Filename
brochure-specgage-3d-product range-de.pdf
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757 KB
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pdf
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SpecGAGE3D product range brochure cn

SpecGAGE3D product range brochure cn
Filename
brochure-specgage-3d-product range-cn.pdf
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Mirrors

mirror

A flawless rearview or exterior mirror not only has to have a 100% flawless surface but also a 100% correct curvature. The SpecGAGE3D automated optical inspection system uses deflectometry to check both in a time-saving manner in just one measurement pass. Deviations are documented, and processes can be adjusted promptly.

Benefits

  • Fast cycle time thanks to high measuring speed
  • Maximum objectivity and reliability
  • Production optimization, defect classification and traceability
  • Fully automatable: 24/7 continuous operation
  • Reduced allocation of human resources
  • 100% defect detection and form control for reflective or transparent surfaces
  • Fully automated inspection and evaluation
  • Shape and defect inspection in one measurement
  • Determination of stable and comparable values
  • Multi-Part Inspection: Simultaneous measurement of multiple parts in a tray
  • Large-Part Inspection: Inspection of large, curved parts
  • Real-time production monitoring & process control
  • Form deviations
  • Scratches
  • Inclusions
  • Measuring method: Phase measuring deflectometry
  • Measuring fields: 300x200 – 600x400 mm²
  • Lateral resolution: ~20–240 µm
  • Typ. measuring time: 3–12 seconds

Download additional information

SpecGAGE3D product range brochure en

SpecGAGE3D product range brochure en
Filename
brochure-specgage-3d-product range-en.pdf
Size
802 KB
Format
pdf
Download

SpecGAGE3D product range brochure de

SpecGAGE3D product range brochure de
Filename
brochure-specgage-3d-product range-de.pdf
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757 KB
Format
pdf
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SpecGAGE3D product range brochure cn

SpecGAGE3D product range brochure cn
Filename
brochure-specgage-3d-product range-cn.pdf
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842 KB
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Car Display & Optical Components

car display

Large-area displays (pillar-to-pillar) show important cockpit functions and enable the control of all communication and infotainment systems in the car. With their often curved shapes, they need to be perfectly integrated into the cockpit. Automated quality assurance inspection for automotive displays, light guides, or cover glasses is essential to meet the high requirements regarding mechanical stress, flawless function, and operability as well as a perfect fit and optical quality. SpecGAGE3D inspects automotive displays, detects defects during production and ensures 100% quality.

Benefits

  • Fast capturing of form and defects: Only one measuring tool for two measuring tasks
  • 24/7 objective & continuous control vs. manual inspection
  • Flexibility in size, shape, and variety of parts
  • Traceability: detection of production defects over specific periods of time
  • Fast and precise CAD comparison
  • 100% defect detection and form control for reflective or transparent surfaces
  • Fully automated inspection and evaluation
  • Shape and defect inspection in one measurement
  • Determination of stable and comparable values
  • Multi-Part Inspection: Simultaneous measurement of multiple parts in a tray
  • Large-Part Inspection: Inspection of large, curved parts
  • Real-time production monitoring & process control
  • Shape deviations
  • Inclusions
  • Scratches
  • Unevenness
  • Measuring method: Phase measuring deflectometry
  • Measuring fields: 300x200 – 600x400 mm²
  • Lateral resolution: ~20–240 µm
  • Typ. measuring time: 3–12 seconds

Download additional information

SpecGAGE3D product range brochure en

SpecGAGE3D product range brochure en
Filename
brochure-specgage-3d-product range-en.pdf
Size
802 KB
Format
pdf
Download

SpecGAGE3D product range brochure de

SpecGAGE3D product range brochure de
Filename
brochure-specgage-3d-product range-de.pdf
Size
757 KB
Format
pdf
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SpecGAGE3D product range brochure cn

SpecGAGE3D product range brochure cn
Filename
brochure-specgage-3d-product range-cn.pdf
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842 KB
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Automated system streamlines plastic optics inspection

Discover how VIAOPTIC GmbH achieved large quantities of high-precision optics, a variety of design options and a competitive price for automotive displays! Download our case study and learn how the SpecGAGE3D measurement system streamlines the serial inspection process and ensures the highest quality standards in the automotive industry.

viaoptic-thumbnail

How inspection solutions ensure quality and profitability

At ISRA VISION, we develop innovative inspection solutions that monitor the display production process from raw material to finished product. Read how our technologies ensure the highest quality standards for display layers and the final product. From flat to curved displays, our customers rely on our inspection expertise to ensure every product is flawless and fully functional.

tp-display thumbnail

HUD

HeadUp Display

Only with a perfect shape and defect-free, reflective coating head-up displays generate distortion-free images. The automated shape and surface inspection with SpecGAGE3D detects even the smallest shape deviations and defects of head-up display deflection mirrors, which - if left undetected - can lead to distorted or faulty imaging and thus to impaired driving safety.

Benefits

  • Fast cycle time thanks to high measuring speed
  • Maximum objectivity and reliability
  • Production optimization, defect classification and traceability
  • Fully automatable: 24/7 continuous operation
  • Reduced allocation of human resources
  • 100% defect detection and form control for reflective or transparent surfaces
  • Fully automated inspection and evaluation
  • Shape and defect inspection in one measurement
  • Determination of stable and comparable values
  • Multi-Part Inspection: Simultaneous measurement of multiple parts in a tray
  • Large-Part Inspection: Inspection of large, curved parts
  • Real-time production monitoring & process control
  • Form deviations
  • Inclusions
  • Scratches
  • Unevenness
  • Measuring method: Phase measuring deflectometry
  • Measuring fields: 300x200 – 600x400 mm²
  • Lateral resolution: ~20–240 µm
  • Typ. measuring time: 3–12 seconds

Download additional information

SpecGAGE3D product range brochure en

SpecGAGE3D product range brochure en
Filename
brochure-specgage-3d-product range-en.pdf
Size
802 KB
Format
pdf
Download

SpecGAGE3D product range brochure de

SpecGAGE3D product range brochure de
Filename
brochure-specgage-3d-product range-de.pdf
Size
757 KB
Format
pdf
Download

SpecGAGE3D product range brochure cn

SpecGAGE3D product range brochure cn
Filename
brochure-specgage-3d-product range-cn.pdf
Size
842 KB
Format
pdf
Download

InLine / Atline Industrial Metrology

Frame Measurement

Perceptron Industrial Metrology solution for automotive tier suppliers enables you to contain, correct, verify, and control manufacturing quality immediately — on every part — at full production speed without removing the part from your manufacturing process. Our SPC and GD&T reporting provides you with the 100% measurement required by the OEM and quality transparency.

Ideal for frames, cradles, battery components, hot-end and cold-end exhausts, and closure panels measurement applications.

These solutions are supported by our brand:

perceptron logo with icon

Benefits

  • 100% Measurement
  • Quality Traceability
  • SPC and GD&T reporting capability
  • Common measurement technology as OEM customer

Contact our experts

Iris Eppl 
Technical Inside Sales

Frankfurter Straße 112
64293 Darmstadt
Germany

Phone: +49 / 6151 / 948-691

E-Mail: [email protected]

Contact us