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This page shows all inspection solutions for tier 1 and supplier

automotive transmission

Inspection solutions for tier 1 and supplier


  • 100% of parts inspected with sensors in the production line
  • Objective results and traceable OK / NG classification
  • Minimizing downtime, scrap, and rework
  • Comprehensive data for optimal process control and data mining​

Tier 1 / Supplier

Customers expect new cars to have flawless surfaces. Even minimal scratches or paint defects on add-on parts such as bumpers or B-pillars lead to expensive complaints, and faulty curved displays or mirrors can impair driving safety. Yet painted, reflective, and, even more so, curved surfaces are often extremely sensitive and, therefore, difficult to inspect. Nevertheless, precise quality control inspections are essential for manufacturers. Manual visual inspection processes are subject to deviations in terms of reproducibility and defect classification – even for trained employees. 

ISRA VISION's solutions for fully automated surface inspection consistently and objectively detect and evaluate defects on almost all glossy automotive components. Painted surfaces are inspected cost-effectively, and defects are found according to reproducible specifications.

Costly complaints and manual rework to repair defects are drastically reduced while product quality is increased and consistently assured. Even at short cycle times, all relevant defects are detected at an early stage and the relevant components are reworked or sorted out.

Our tier 1 and supplier solutions are supported by our brands:

product branding
perceptron logo with icon
product branding

Discover our solutions - Car exterior add-on parts

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Car exterior add-on parts
Car Interior
Mirrors
Car Display & Optical Components
HUD
InLine / Atline Industrial Metrology
Service & Training
Contact Us

Car exterior add-on parts

b-pillar

Cosmetic defects such as scratches or orange peels on front and rear bumpers, cover panels, B-pillars, or sunroofs are very quickly noticed by the human eye but are an enormous challenge for automated quality assurance. 

Depending on the application and requirements, PAINTSCAN Compact and SpecGAGE3D inspect painted add-on car parts and deliver reliable results in step with your production process - robot-guided or stationary. This ensures objective and consistent automated quality control even for car attachment parts with numerous variants and complex shapes.

Benefits

Fast cycle time thanks to high measuring speed

Maximum objectivity and reliability

Production optimization with clear defect classification and traceability

Fully automatable: 24/7 continuous operation

Reduced allocation of human resources

Features and typical defects

Features

  • Fully automated defect detection on reflective surfaces
  • High flexibility for part shapes and sizes
  • Inspection of highly complex part geometries
  • Robot guided or stationary inspection
  • Real-time production monitoring & process control

Typical defects

  • Orange peel
  • Paint runner
  • Scratches
  • Dents
  • Inclusions
  • Polishing marks

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Discover our solutions - Car Interior

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Car exterior add-on parts
Car Interior
Mirrors
Car Display & Optical Components
HUD
InLine / Atline Industrial Metrology
Service & Training
Contact Us

Car Interior

car interior

Trims, switches, panels: SpecGAGE3D detects defects on high-gloss components of automotive interior surfaces. The simultaneous quality inspection of several components in a single tray ensures maximum cycle time. It detects defects at typical sizes (40 µm) with measurement times of 3-6 seconds.

Benefits

Fast cycle time thanks to high measuring speed

Maximum objectivity and reliability

Production optimization, defect classification and traceability

Fully automatable: 24/7 continuous operation

Reduced allocation of human resources

Features, typical defects and technical data

Features
 
  • 100% defect detection and form control for reflective or transparent surfaces
  • Fully automated inspection and evaluation
  • Shape and defect inspection in one measurement
  • Determination of stable and comparable values
  • Multi-Part Inspection: Simultaneous measurement of multiple parts in a tray
  • Large-Part Inspection: Inspection of large, curved parts
  • Real-time production monitoring & process control

Typical defects

  • Orange peel
  • Scratches
  • Dents
  • Inclusions
Technical data
 
  • Measuring method: Phase measuring deflectometry
  • Measuring fields: 300x200 – 600x400 mm²
  • Lateral resolution: ~20–240 µm
  • Typ. measuring time: 3–12 seconds

Download additional information

Discover our solutions - Mirrors

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Car exterior add-on parts
Car Interior
Mirrors
Car Display & Optical Components
HUD
InLine / Atline Industrial Metrology
Service & Training
Contact Us

Mirrors

mirror

A flawless rearview or exterior mirror not only has to have a 100% flawless surface but also a 100% correct curvature. The SpecGAGE3D automated optical inspection system uses deflectometry to check both in a time-saving manner in just one measurement pass. Deviations are documented, and processes can be adjusted promptly.

Benefits

Fast cycle time thanks to high measuring speed

Maximum objectivity and reliability

Production optimization, defect classification and traceability

Fully automatable: 24/7 continuous operation

Reduced allocation of human resources

Features, typical defects and technical data

Features
  • 100% defect detection and form control for reflective or transparent surfaces
  • Fully automated inspection and evaluation
  • Shape and defect inspection in one measurement
  • Determination of stable and comparable values
  • Multi-Part Inspection: Simultaneous measurement of multiple parts in a tray
  • Large-Part Inspection: Inspection of large, curved parts
  • Real-time production monitoring & process control

Typical defects

  • Form deviations
  • Scratches
  • Inclusions
Technical data
  • Measuring method: Phase measuring deflectometry
  • Measuring fields: 300x200 – 600x400 mm²
  • Lateral resolution: ~20–240 µm
  • Typ. measuring time: 3–12 seconds

Download additional information

Discover our solutions - Car Display & Optical Components

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Car exterior add-on parts
Car Interior
Mirrors
Car Display & Optical Components
HUD
InLine / Atline Industrial Metrology
Service & Training
Contact Us

Car Display & Optical Components

car display

Large-area displays (pillar-to-pillar) show important cockpit functions and enable the control of all communication and infotainment systems in the car. With their often curved shapes, they need to be perfectly integrated into the cockpit. Automated quality assurance inspection for automotive displays, light guides, or cover glasses is essential to meet the high requirements regarding mechanical stress, flawless function, and operability as well as a perfect fit and optical quality. SpecGAGE3D inspects automotive displays, detects defects during production and ensures 100% quality.

Benefits

Fast capturing of form and defects: Only one measuring tool for two measuring tasks

24/7 objective & continuous control vs. manual inspection

Traceability: detection of production defects over specific periods of time

Fast and precise CAD comparison

Flexibility in size, shape, and variety of parts

Features, typical defects and technical data

Features

  • 100% defect detection and form control for reflective or transparent surfaces
  • Fully automated inspection and evaluation
  • Shape and defect inspection in one measurement
  • Determination of stable and comparable values
  • Multi-Part Inspection: Simultaneous measurement of multiple parts in a tray
  • Large-Part Inspection: Inspection of large, curved parts
  • Real-time production monitoring & process control

Typical defects

  • Shape deviations
  • Inclusions
  • Scratches
  • Unevenness

Technical data

  • Measuring method: Phase measuring deflectometry
  • Measuring fields: 300x200 – 600x400 mm²
  • Lateral resolution: ~20–240 µm
  • Typ. measuring time: 3–12 seconds
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SpecGAGE3D

Learn how Viaoptic GmbH automated the their measurement of plastic optics

 

get case study

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Discover our solutions - HUD

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Car exterior add-on parts
Car Interior
Mirrors
Car Display & Optical Components
HUD
InLine / Atline Industrial Metrology
Service & Training
Contact Us

HUD

HeadUp Display

Only with a perfect shape and defect-free, reflective coating head-up displays generate distortion-free images. The automated shape and surface inspection with SpecGAGE3D detects even the smallest shape deviations and defects of head-up display deflection mirrors, which - if left undetected - can lead to distorted or faulty imaging and thus to impaired driving safety.

Benefits

Fast cycle time thanks to high measuring speed

Maximum objectivity and reliability

Production optimization, defect classification and traceability

Fully automatable: 24/7 continuous operation

Reduced allocation of human resources

Features, typical defects and technical data

Features

  • 100% defect detection and form control for reflective or transparent surfaces
  • Fully automated inspection and evaluation
  • Shape and defect inspection in one measurement
  • Determination of stable and comparable values
  • Multi-Part Inspection: Simultaneous measurement of multiple parts in a tray
  • Large-Part Inspection: Inspection of large, curved parts
  • Real-time production monitoring & process control

Typical defects

  • Form deviations
  • Inclusions
  • Scratches
  • Unevenness

Technical data

  • Measuring method: Phase measuring deflectometry
  • Measuring fields: 300x200 – 600x400 mm²
  • Lateral resolution: ~20–240 µm
  • Typ. measuring time: 3–12 seconds

Download additional information

Discover our solutions - Production Analytics

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Car exterior add-on parts
Car Interior
Mirrors
Car Display & Optical Components
HUD
InLine / Atline Industrial Metrology
Service & Training
Contact Us

InLine / Atline Industrial Metrology

Frame Measurement

Perceptron Industrial Metrology solution for automotive tier suppliers enables you to contain, correct, verify, and control manufacturing quality immediately — on every part — at full production speed without removing the part from your manufacturing process. Our SPC and GD&T reporting provides you with the 100% measurement required by the OEM and quality transparency.

Ideal for frames, cradles, battery components, hot-end and cold-end exhausts, and closure panels measurement applications.

These solutions are supported by our brand:

perceptron logo with icon

Benefits

100% Measurement

Quality Traceability

SPC and GD&T reporting capability

Common measurement technology as OEM customer

Discover our solutions - Service & Training

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Car exterior add-on parts
Car Interior
Mirrors
Car Display & Optical Components
HUD
Production Analytics
Service & Training
Contact Us

Customer service & training

Service

For the efficient and future-proof operation of your production systems our highly qualified service teams support you globally in all matters. We provide the implementation, maintenance and servicing as well as the analysis and optimization of your systems - quickly, reliably, 24/7. 

Visit our service center and request your customized service solution. 

Furthermore, learn in the ISRA VISION Academy how our competent trainers always keep your employees up to date with the latest knowledge so that system operators, product engineers and quality managers become real inspection experts.

Visit our ISRA VISION Academy and book your individual and scalable trainings.

Contact us

Iris Eppl

Technical Inside Sales

Industriestraße 14
64297 , Darmstadt
germany

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ISRA VISION GmbH

Industriestraße 14, 64297 Darmstadt, Germany +49 (6151) 948-0 [email protected]

United States / EN