Tier 1 / Supplier
Customers expect new cars to have flawless surfaces. Even minimal scratches or paint defects on add-on parts such as bumpers or B-pillars lead to expensive complaints, and faulty curved displays or mirrors can impair driving safety. Yet painted, reflective, and, even more so, curved surfaces are often extremely sensitive and, therefore, difficult to inspect.
Nevertheless, precise quality control inspections are essential for manufacturers. Manual visual inspection processes are subject to deviations in terms of reproducibility and defect classification – even for trained employees.
ISRA VISION's solutions for fully automated surface inspection consistently and objectively detect and evaluate defects on almost all glossy automotive components. Painted surfaces are inspected cost-effectively, and defects are found according to reproducible specifications.
Costly complaints and manual rework to repair defects are drastically reduced while product quality is increased and consistently assured. Even at short cycle times, all relevant defects are detected at an early stage and the relevant components are reworked or sorted out.
Flawless bumpers and spoilers - With automated inspection of automotive parts
Manual visual inspections in the automotive industry are prone to errors and subjectivity, resulting in quality deviations and high costs. ISRA VISION’s automated inspection solution uses precise, robot-guided sensors to inspect painted parts like bumpers, spoilers, and panels inline, detecting even the smallest defects early.
By evaluating defects based on severity and relevance, the system optimizes reworking and enhances quality assurance.
Benefits
- Meeting global quality standards: Consistent paint quality with high-performance inspection
- Flexible & easy handling: Compact hardware for simplified set up and great coverage
- Cost optimization for fast ROI: High degree of automation
- Features
- Typical defects
- Technical data
- Multi-mode LED line: High detection and classification performance
- Continuous scanning: 800 mm/sec movement
- Compact design: for maximum component coverage of up to 98 %
- Highest inspection performance with AI-based system:
- ≥ 98.5 % detection rate
- ≥ 90 % classification rate for typical defects
- < 1 % pseudo errors
- Inclusions
- Craters
- Max. robot speed: 800 mm/s
- Scan frequency: 320 Hz
- Operating distance / Standoff: 135 mm
- FOV: 130 × 40 × 35 mm³
- Cameras: 2
- Camera resolution: 0.08 mm/pix
- Dimensions: 350 × 220 × 120 mm³
- Weight: Approx. 5.5 kg
Download additional information
- English
- German
Painted Part Vision [EN]
- Filename
- mvs-sfa-fl-painted-part-vision-en-2025-01-web.pdf
- Size
- 813 KB
- Format
asdf
Painted Part Vision [DE]
- Filename
- mvs-sfa-fl-painted-part-vision-de-2025-01.pdf
- Size
- 815 KB
- Format
High-grade b-pillars, headlights and cover panels - With adaptive quality inspection system
Cosmetic defects on B-pillars, fuel filler flaps, headlights or sunroofs are immediately visible to the human eye - but their automated detection is a particular challenge. SpecGAGE3D provides precise inspection results for small to medium-sized components and can be flexibly adapted to production cycles. The system ensures objective and consistent quality control, even for components with many variants and complex shapes - for flawless surfaces without compromise.
Benefits
- Fast cycle time thanks to high measuring speed
- Maximum objectivity and reliability
- Production optimization with clear defect classification and traceability
- Fully automatable: 24/7 continuous operation
- Reduced allocation of human resources
- Features
- Typical defects
- Fully automated defect detection on reflective surfaces
- High flexibility for part shapes and sizes
- Inspection of highly complex part geometries
- Robot guided or stationary inspection
- Real-time production monitoring & process control
- Orange peel
- Paint runner
- Scratches
- Dents
- Inclusions
- Polishing marks
Download additional information
- English
- German
Painted Part Vision [EN]
- Filename
- mvs-sfa-fl-painted-part-vision-en-2025-01-web.pdf
- Size
- 813 KB
- Format
SpecGAGE3D [EN]
- Filename
- mvs-sfa-fl-specgage3d-en-2025-01.pdf
- Size
- 496 KB
- Format
asdf
Painted Part Vision [DE]
- Filename
- mvs-sfa-fl-painted-part-vision-de-2025-01.pdf
- Size
- 815 KB
- Format
asdf
SpecGAGE3D [DE]
- Filename
- mvs-sfa-fl-specgage3d-de-2025-01.pdf
- Size
- 531 KB
- Format
Car interior
Trims, switches, panels: SpecGAGE3D detects defects on high-gloss components of automotive interior surfaces. The simultaneous quality inspection of several components in a single tray ensures maximum cycle time. It detects defects at typical sizes (40 µm) with measurement times of 3-6 seconds.
Benefits
- Fast cycle time thanks to high measuring speed
- Maximum objectivity and reliability
- Production optimization, defect classification and traceability
- Fully automatable: 24/7 continuous operation
- Reduced allocation of human resources
- Features
- Typical defects
- Technical data
- 100% defect detection and form control for reflective or transparent surfaces
- Fully automated inspection and evaluation
- Shape and defect inspection in one measurement
- Determination of stable and comparable values
- Multi-Part Inspection: Simultaneous measurement of multiple parts in a tray
- Large-Part Inspection: Inspection of large, curved parts
- Real-time production monitoring & process control
- Orange peel
- Scratches
- Dents
- Inclusions
- Measuring method: Phase measuring deflectometry
- Measuring fields: 300x200 – 600x400 mm²
- Lateral resolution: ~20–240 µm
- Typ. measuring time: 3–12 seconds
Download additional information
SpecGAGE3D [EN]
- Filename
- mvs-sfa-fl-specgage3d-en-2025-01.pdf
- Size
- 496 KB
- Format
SpecGAGE3D [DE]
- Filename
- mvs-sfa-fl-specgage3d-de-2025-01.pdf
- Size
- 531 KB
- Format
Mirrors
A flawless rearview or exterior mirror not only has to have a 100% flawless surface but also a 100% correct curvature. The SpecGAGE3D automated optical inspection system uses deflectometry to check both in a time-saving manner in just one measurement pass. Deviations are documented, and processes can be adjusted promptly.
Benefits
- Fast cycle time thanks to high measuring speed
- Maximum objectivity and reliability
- Production optimization, defect classification and traceability
- Fully automatable: 24/7 continuous operation
- Reduced allocation of human resources
- Features
- Typical defects
- Technical data
- 100% defect detection and form control for reflective or transparent surfaces
- Fully automated inspection and evaluation
- Shape and defect inspection in one measurement
- Determination of stable and comparable values
- Multi-Part Inspection: Simultaneous measurement of multiple parts in a tray
- Large-Part Inspection: Inspection of large, curved parts
- Real-time production monitoring & process control
- Form deviations
- Scratches
- Inclusions
- Measuring method: Phase measuring deflectometry
- Measuring fields: 300x200 – 600x400 mm²
- Lateral resolution: ~20–240 µm
- Typ. measuring time: 3–12 seconds
Download additional information
SpecGAGE3D [EN]
- Filename
- mvs-sfa-fl-specgage3d-en-2025-01.pdf
- Size
- 496 KB
- Format
SpecGAGE3D [DE]
- Filename
- mvs-sfa-fl-specgage3d-de-2025-01.pdf
- Size
- 531 KB
- Format
Car display & optical components
Large-area displays (pillar-to-pillar) show important cockpit functions and enable the control of all communication and infotainment systems in the car. With their often curved shapes, they need to be perfectly integrated into the cockpit. Automated quality assurance inspection for automotive displays, light guides, or cover glasses is essential to meet the high requirements regarding mechanical stress, flawless function, and operability as well as a perfect fit and optical quality. SpecGAGE3D inspects automotive displays, detects defects during production and ensures 100% quality.
Benefits
- Fast capturing of form and defects: Only one measuring tool for two measuring tasks
- 24/7 objective & continuous control vs. manual inspection
- Flexibility in size, shape, and variety of parts
- Traceability: detection of production defects over specific periods of time
- Fast and precise CAD comparison
- Features
- Typical defects
- Technical data
- 100% defect detection and form control for reflective or transparent surfaces
- Fully automated inspection and evaluation
- Shape and defect inspection in one measurement
- Determination of stable and comparable values
- Multi-Part Inspection: Simultaneous measurement of multiple parts in a tray
- Large-Part Inspection: Inspection of large, curved parts
- Real-time production monitoring & process control
- Shape deviations
- Inclusions
- Scratches
- Unevenness
- Measuring method: Phase measuring deflectometry
- Measuring fields: 300x200 – 600x400 mm²
- Lateral resolution: ~20–240 µm
- Typ. measuring time: 3–12 seconds
Download additional information
SpecGAGE3D [EN]
- Filename
- mvs-sfa-fl-specgage3d-en-2025-01.pdf
- Size
- 496 KB
- Format
SpecGAGE3D [DE]
- Filename
- mvs-sfa-fl-specgage3d-de-2025-01.pdf
- Size
- 531 KB
- Format
HUD
Only with a perfect shape and defect-free, reflective coating head-up displays generate distortion-free images. The automated shape and surface inspection with SpecGAGE3D detects even the smallest shape deviations and defects of head-up display deflection mirrors, which - if left undetected - can lead to distorted or faulty imaging and thus to impaired driving safety.
Benefits
- Fast cycle time thanks to high measuring speed
- Maximum objectivity and reliability
- Production optimization, defect classification and traceability
- Fully automatable: 24/7 continuous operation
- Reduced allocation of human resources
- Features
- Typical defects
- Technical data
- 100% defect detection and form control for reflective or transparent surfaces
- Fully automated inspection and evaluation
- Shape and defect inspection in one measurement
- Determination of stable and comparable values
- Multi-Part Inspection: Simultaneous measurement of multiple parts in a tray
- Large-Part Inspection: Inspection of large, curved parts
- Real-time production monitoring & process control
- Form deviations
- Inclusions
- Scratches
- Unevenness
- Measuring method: Phase measuring deflectometry
- Measuring fields: 300x200 – 600x400 mm²
- Lateral resolution: ~20–240 µm
- Typ. measuring time: 3–12 seconds
Download additional information
SpecGAGE3D [EN]
- Filename
- mvs-sfa-fl-specgage3d-en-2025-01.pdf
- Size
- 496 KB
- Format
SpecGAGE3D [DE]
- Filename
- mvs-sfa-fl-specgage3d-de-2025-01.pdf
- Size
- 531 KB
- Format
InLine / Atline industrial metrology
Perceptron Industrial Metrology solution for automotive tier suppliers enables you to contain, correct, verify, and control manufacturing quality immediately — on every part — at full production speed without removing the part from your manufacturing process. Our SPC and GD&T reporting provides you with the 100% measurement required by the OEM and quality transparency.
Ideal for frames, cradles, battery components, hot-end and cold-end exhausts, and closure panels measurement applications.
Benefits
- 100% Measurement
- Quality Traceability
- SPC and GD&T reporting capability
- Common measurement technology as OEM customer
