Customers expect new cars to have flawless surfaces. Even minimal scratches or paint defects on add-on parts such as bumpers or B-pillars lead to expensive complaints, and faulty curved displays or mirrors can impair driving safety. Yet painted, reflective, and, even more so, curved surfaces are often extremely sensitive and, therefore, difficult to inspect. Nevertheless, precise quality control inspections are essential for manufacturers. Manual visual inspection processes are subject to deviations in terms of reproducibility and defect classification – even for trained employees.
ISRA VISION's solutions for fully automated surface inspection consistently and objectively detect and evaluate defects on almost all glossy automotive components. Painted surfaces are inspected cost-effectively, and defects are found according to reproducible specifications.
Costly complaints and manual rework to repair defects are drastically reduced while product quality is increased and consistently assured. Even at short cycle times, all relevant defects are detected at an early stage and the relevant components are reworked or sorted out.
Our tier 1 and supplier solutions are supported by our brands:
Cosmetic defects such as scratches or orange peels on front and rear bumpers, cover panels, B-pillars, or sunroofs are very quickly noticed by the human eye but are an enormous challenge for automated quality assurance.
Depending on the application and requirements, PAINTSCAN Compact and SpecGAGE3D inspect painted add-on car parts and deliver reliable results in step with your production process - robot-guided or stationary. This ensures objective and consistent automated quality control even for car attachment parts with numerous variants and complex shapes.
Trims, switches, panels: SpecGAGE3D detects defects on high-gloss components of automotive interior surfaces. The simultaneous quality inspection of several components in a single tray ensures maximum cycle time. It detects defects at typical sizes (40 µm) with measurement times of 3-6 seconds.
A flawless rearview or exterior mirror not only has to have a 100% flawless surface but also a 100% correct curvature. The SpecGAGE3D automated optical inspection system uses deflectometry to check both in a time-saving manner in just one measurement pass. Deviations are documented, and processes can be adjusted promptly.
Large-area displays (pillar-to-pillar) show important cockpit functions and enable the control of all communication and infotainment systems in the car. With their often curved shapes, they need to be perfectly integrated into the cockpit. Automated quality assurance inspection for automotive displays, light guides, or cover glasses is essential to meet the high requirements regarding mechanical stress, flawless function, and operability as well as a perfect fit and optical quality. SpecGAGE3D inspects automotive displays, detects defects during production and ensures 100% quality.
Only with a perfect shape and defect-free, reflective coating head-up displays generate distortion-free images. The automated shape and surface inspection with SpecGAGE3D detects even the smallest shape deviations and defects of head-up display deflection mirrors, which - if left undetected - can lead to distorted or faulty imaging and thus to impaired driving safety.
생산 시스템의 효율적이고 미래 지향적인 운영을 위해 우수한 자격을 갖춘 서비스팀이 모든 문제에 대해 전 세계적으로 고객을 지원합니다. 연중무휴 24시간 신속하고 안정적으로 시스템의 구현, 유지보수 및 서비스는 물론 분석 및 최적화를 제공합니다.
또한 유능한 트레이너를 통해 시스템 운영자, 제품 엔지니어 및 품질 관리자가 진정한 검사 전문가가 될 수 있도록 직원들에게 항상 최신 지식을 제공하는 방법을 알아보시려면 ISRA 아카데미를 방문하세요.