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This page shows all inspection solutions for modules

Large Production Line with Industrial Robot Arms at Modern Bright Factory. Solar Panels are being Assembled on Conveyor. Automated Manufacturing Facility

Inspection solutions for solar modules


  • Increased output: Achieve maximum yield with fully exploited production potential
  • Saved resources: Optimum use of material, equipment, and engineering times
  • Maximum process transparency: Anticipate process weaknesses at the earliest possible

Modules

Reduce your production costs and make sure that the modules you produce are of outstanding quality.

To achieve this outstanding quality, the raw materials have to be right. Our inspection solutions for incoming cells, thin film, foil, or solar glass detect the smallest defects and faulty material. Subsequent removal saves valuable production capacity.

Cloud-based data management reduces set-up workload and significantly accelerates commissioning and recipe adjustments. 

Our modules solutions are powered by our brand:

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Discover our solutions - Incoming cell inspection & classification

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Incoming cell inspection & classification
PL String Inspection
Data Analytics / CPV
Service & Training
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Incoming cell inspection & classification

final cell sorting

Identifying faulty cells before the stringer saves valuable module production capacity. CELL-Q identifies faulty cells in time and monitors their performance class. Damage caused by transporting and handling can be claimed and rectified.

Benefits

Save money: Reclaim poor cells to the supplier

Achieve homogenous modules regarding color and performance

Lowest overkill and underkill rates

Features, typical defects and technical data

Features

  • Incoming cell control before stringer

  • Contact Grid inspection: detection of print defects and monitoring of printing position

  • Color sorting:  detection of color and coating defects and cell sorting by color classes

  • Detection of other surface and contour defects 

  • Simple recipe exchange / Recipe Copy-Exact

Typical defects

  • Color defects: discolorations, inhomogeneities

  • Surface defects: stains, fingerprints, scratches

  • Grid defects: interruptions, thinnings, slubs, nodes, stains, smearings, mispositioning

Technical data

  • Even for wafer sizes over 210 mm

  • Recipe Copy-Exact

  • LightDome Technology for the highest isotropy and homogeneity

  • Multiview Technology for the highest sensitivity in surface defect detection 

  • Image analysis on cumulative defect overlay image

  • Matrix camera technology for best metrology

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Discover our solutions - PL String Inspection

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Incoming cell inspection & classification
PL String Inspection
Data Analytics / CPV
Service & Training
Contact Us

PL String Inspection

LUMI-Q Scan

Strings are the backbone of solar modules, and ensuring their quality is paramount. Photoluminescence (PL) inspection for the stringer ensures that only high-quality strings make it into the final assembly.

This cutting-edge technique employs the power of light to uncover imperfections and elevate the quality of photovoltaic strings.

At its core, PL inspection involves illuminating the cells with specific wavelengths of light, stimulating the emission of photons. This emitted light, when carefully analyzed, provides critical information about the string's material integrity and electrical characteristics. ISRA VISION’s PL inspection system LUMI-Q Scan runs laser-free, which reduces safety requirements.

Strings are the backbone of solar modules, and ensuring their quality is paramount. Photoluminescence (PL) inspection for the stringer ensures that only high-quality strings make it into the final assembly.

This cutting-edge technique employs the power of light to uncover imperfections and elevate the quality of photovoltaic strings.

At its core, PL inspection involves illuminating the cells with specific wavelengths of light, stimulating the emission of photons. This emitted light, when carefully analyzed, provides critical information about the string's material integrity and electrical characteristics. ISRA VISION’s PL inspection system LUMI-Q Scan runs laser-free, which reduces safety requirements.

Benefits

Reduced operational costs through minimized rework

Increased process yield and uptime

Optimized module efficiency and stability

Easy integration and fast ramp up

Features, typical defects and technical data

Features

  • Detection of all relevant defects on solar strings directly in stringer
  • Laser-free and contactless inspection technology
  • Seamless integration without additional footprint (retrofit-ready)
  • Optional: Fab data management with central recipe management and comprehensive data reporting

Typical defects

  • Electrical & material defects: Microcracks, soldering defects, insulated areas, scratches, stains, electrical cell mismatch
  • Geometrical defects: ribbon misalignment, ribbon kink/cell shifting, string properties/geometry

Technical data

  • On-the-fly measurement
  • Fast measurement speed:
    • ≥ 800 mm/s @ 3k
    • ≥1200 mm/s @ 1k 
  •   Even for wafer sizes >210 mm

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Discover our solutions - Data Analytics / CPV

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Incoming cell inspection & classification
PL String Inspection
Data Analytics / CPV
Service & Training
Contact Us

Data Analytics / CPV

Connected PV web 16 9

Transparency increases efficiency: Visualize and analyze process data in real-time. All our inspection systems provide data for yield evaluation and comparison to anticipate and counteract process deviations.

Benefits

Maximum process transparency: Live view production status from first day on

Fast identification of underperforming processes: Reach higher yield by fine-tuning processes immediately

Discover our solutions - Service & Training

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Incoming cell inspection & classification
PL String Inspection
Data Analytics / CPV
Service & Training
Contact Us

Kundenservice und Schulungen

Service

Für den effizienten und zukunftssicheren Betrieb Ihrer Produktionsanlagen unterstützen Sie unsere hochqualifizierten Serviceteams weltweit in allen Belangen. Wir übernehmen die Implementierung, Wartung und Instandhaltung sowie die Analyse und Optimierung Ihrer Anlagen - schnell, zuverlässig, 24/7.

Besuchen Sie unser Service-Center und fordern Sie Ihre individuelle Servicelösung an.

Darüber hinaus erfahren Sie in der ISRA Academy, wie unsere kompetenten Trainer Ihre Mitarbeiter immer auf dem aktuellen Wissensstand halten, damit Anlagenbediener, Produktingenieure und Qualitätsmanager zu echten Inspektionsexperten werden.

Besuchen Sie unsere ISRA Academy und buchen Sie Ihre individuellen und skalierbaren Trainings.

Contact us

Tom Thieme

Business Unit Sales Manager

Richard-Willstätter-Straße 14
12489 , Berlin
germany

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ISRA VISION GmbH

Frankfurter Straße 112, 64293 Darmstadt +49 (6151) 948-0 [email protected]

Germany / DE